Reduction of Machine Setup Time in the Packaging Size Changing Process

Authors

  • Supakorn Charoenprasit Department of Manufacturing and Service Industry Management, King Mongkut’s University of Technology North Bangkok, Bangkok, Thailand.
  • Chaowarit Onkhet Department of Manufacturing and Service Industry Management, King Mongkut’s University of Technology North Bangkok, Bangkok, Thailand.
  • Kasamemanee Leecharoensuk Department of Manufacturing and Service Industry Management, King Mongkut’s University of Technology North Bangkok, Bangkok, Thailand.

Keywords:

Time Reduction, Machine Setup, Packaging Size Changing, Process

Abstract

The purposes of this research were to: 1) study the way to reduce machine setup time in the packaging size changing process, and 2) implement the process improvement to reduce machine setup time in the packaging size changing process. In this research, the data were analyzed by cooperating with production control engineers, maintenance technicians and machine operators. The result found that the machine setup time in the packaging size changing process consumed much time. Then the researcher implemented the SMED principle to improve and eliminate some steps inside the process and applied the ECRS principle to improve the machine set-up process by creating tools to aid the packaging size changing operation. The result showed that the steps in the packaging size changing process were reduced from 22 to 21 steps, and the time was reduced from 3,044.81 to 2,695.30 seconds, which was reduced by 349.51 seconds or 11.48 percent. The use of SMED and ECRS principles are capable to reduce the time and increase the efficiency of the packaging size-changing process.

References

Black JT. (2000). SMED (Single Minute Exchange of Die) Methodologysmed. Encyclopedia of Production and Manufacturing Management. Boston, MA: Springer US, 713-6.

Coccia, M. (2017). The Fishbone Diagram to Identify, Systematize and Analyze the Sources of General-Purpose Technologies. Journal of Social and Administrative Sciences, 4(4), 291-303.

Suhardi, B., Anisa, N., & Laksono, P. (2019). Minimizing Waste Using Lean Manufacturing and ECRS Principle in Indonesian Furniture Industry. Cogent Engineering, 6(1).

Sanorsieng, A. (2016). Reducing the Machine Set-Up Time in Unloader Line Production [Unpublished doctoral dissertation]. Burapha University.

Ratchawut, N., Vongyuttakrai, P., & Sukwan O. (1012). Design and Construction of Engine Parts Oil Cleaning Machine. Journal of Science and Technology, 7, 73-90.

Pitayanon, C., & Pattanawasanporn, P. (2017). Roller Changing and Setup Time Reduction of Plastic Sheet Extruder Using SMED Technique. Proceedings of the 2nd RMUTP Conference of Engineering and Technology, Bangkok, Thailand.

Luesak, P., & Sanguanpang, S. (2017). Process Improvement of Separating Seeds Roselle Using ECRS Technique. Naresuan University Engineering Journal, 2(1), 41-54.

Downloads

Published

2023-10-04

How to Cite

Charoenprasit, S., Onkhet, C., & Leecharoensuk, K. (2023). Reduction of Machine Setup Time in the Packaging Size Changing Process. Journal of Business and Industrial Development, 2(2), 32–45. retrieved from https://so15.tci-thaijo.org/index.php/Journalbid/article/view/129

Issue

Section

Research Article